Fromhein Consulting

Computer Vision Defect Detection in Manufacturing

Challenge

High false reject rates on a precision line caused scrap and delay.

Approach

Built dataset, trained lightweight CNN for edge deployment, added active learning loop and MLOps monitoring.

Results

Edge inference met 30ms latency target; false rejects dropped substantially; operators received human-in-the-loop UI.

  • −34% false rejects
  • −18% unplanned downtime
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